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    Advanced Warehouse Management - Warehouse dashboard
    In This Topic

    Business value

    The overview of current and planned internal logistical processes is one of the challenges of standard Microsoft Dynamics 365 for Finance and Operations .

    Advanced Warehouse Management provides valuable insights:

     

    Warehouse activity forecast and estimated hours per load

    Purpose

    Provide an overview of warehouse work load for the coming days, weeks based on open orders before they are released to the warehouse.

    Compare with historical data on the same week number, week day, to forecast the expected work load even before the orders are in the system.

    Display the historical and predicted inbound and outbound number of pallets, cases, etc.

     

    Estimated hours per load does the break down per load (e.g. an individual truck or a shipping container that must be unloaded or loaded on a specific date.

     

    Warehouse management > Inquiries and reports > Warehouse activity > Warehouse activity forecast and actuals

    The data in this form is calculated through a batch job which typically runs every night.

    The actual shipments and lines per day are based on the date for which the shipment was confirmed, and the load lines.

    The open shipments and lines per day are based on the confirmed shipping date (or the requested shipping date of the sales and transfer orders, and the order lines. 

    Field Description Remark
    Date

    Expected date

    Actual date

    Expected physical date

    Physical shipment confirmation date

    Year

    Week

    Weekday

    Warehouse

    Mode of delivery

    Mode of delivery (carrier + service)

    Direction

    Inbound or outbound

    Work order type

    Purchase, sales, transfer

    Type

    Actual or Open

    Lines

    Number of shipment lines

    Shipments

    Number of shipments 

    Hours estim.

    Open lines: estimated hours based on warehouse activity setup, Actual lines: estimated hours based on labor standards

    centi-hours

    Hours actual

    Actual lines: actual duration of work lines

    centi-hours

    Pallets

    Closed works + closed packed containers, with transport unit type Pallet, or expected number of pallets

    Cases

    Closed cases works + closed packed cases, with transport unit type Case, or expected number of cases

    Misc.

    Closed miscellaneous works + closed packed miscellaneous units, with transport unit type Misc., or expected number of miscellaneous untits

    Pick start

    First pick start time for any shipment on this date, warehouse and mode of delivery

    Pick end

    Last pick end time for any shipments on this date, warehouse and mode of delivery

    Loading start

    First put time to final shipping location on this date, warehouse and mode of delivery

    Loading end

    Last put time to final shipping location on this date, warehouse and mode of delivery

    Transportation method

    Transportation method of the carrier + service

    E.g. Truck, e-truck, express delivery

    Shipping carrier

    Carrier

    Column can be inserted in the grid

    Carrier service

    Service

    Column can be inserted in the grid

    Volume (calculated)

    Column can be inserted in the grid

    Weight (calculated)

    Column can be inserted in the grid

     

    *) switch on Show quantity details to discern between containers from the packing station and work to the baydoor

     

    Button Transactions displays the actual shipments or the open orders.

    Button Recalculate will calculate the totals of the current line again (open orders only).

     

    The number of pallets, cases and miscellaneous units calculated in a similar way per dock apppointment and displayed in the Dock appointment scheduler when an appointment is opened.

     

    When migrating from a legacy system, historical data can be uploaded to this table.

     

    Warehouse management > Inquiries and reports > Warehouse activity forecast > Estimated hours per load

    The data in this form is calculated through a batch job which typically runs every night or on request.

     

    Field Description Remark
    Load ID

    Direction

    Inbound or outbound

    ETA

    Estimated date / time of arrival

    Scheduled load shipping date

    Planned date / time, inherited from dock appointment

    Warehouse

    Shipping carrier

    Carrier service

    Pallets

    Estimated number of pallets

    Based on logistics standard data per item

    Cases

    Estimated number of cases

    Based on logistics standard data per item

    Misc.

    Estimated number of miscellaneous units

    Based on logistics standard data per item

    Hours estim.

    Estimated number of man hours for this load

    Based on logistics data per (item and) warehouse (centi-hours)

     

    Generate logistics standard data

    Warehouse management > Periodic tasks > Warehouse activity forecast > Generate logistics standard data

    The quantity per case and the quantity per pallet are defined in the unit conversions. This data is used in the calulation of estimated hours per load and warehouse activity forecast.

     

    This calculation can run in batch, typically after new items are added.

     

    Warehouse activity forecast calculation

    Warehouse management > Periodic tasks > Warehouse activity forecast > Warehouse activity forecast calculation

    Calculates the aggregated number of lines (expected and historical) and other data per warehouse, carrier, date. Select Process actuals and/or Process open orders.

    Select a period and a warehouse, or (re-)process a specific date.

     

    This calculation can run in batch, one or more times per day.  

     

    Calculate estimated hours per load

    Warehouse management > Periodic tasks > Warehouse activity forecast > Calculate estimated hours per load

    Calculates the detailed estimated hours for open inbound or outbound loads, even before work is created and labor standards are applied.

    Select a warehouse, and optionally filter.

     

    This calculation can run in batch, one or more times per day.  

     

    Setup

    Warehouse management > Setup > Containers > Container types

    The typical transport unit type for containers can be specified on the container type.

    Field Description Remark
    Transport unit type

    [Empty]

    Miscellaneous

    Pallet

    Case

    Should this container count as a pallet or case or misc. unit in the Warehouse activity actuals?

     

    Warehouse management > Setup > Work > Work templates

    The typical transport unit type for work heading to the final shipping location can be specified on the work template.

    Field Description Remark
    Transport unit type

    [Empty]

    Miscellaneous

    Pallet

    Case

    Should this work count as a pallet or case or misc. unit in the Warehouse activity actuals?

     

    Warehouse management > Setup > Warehouse activity > Default units per transport type

    The warehouse activity forecast aggregates multiple units to three main categories: Pallet, Case, Miscellaneous. Miscellaneous can be used for specific logistic planning units like 6m length bundle, roll container etc.

     

    Field Description Remark
    Transport unit type

    Miscellaneous

    Pallet

    Case

    Aggregated category for this unit

    Unit

    Unit that refers to a case or pallet

    Priority

    If conversions to multiple units are specified for the same item

    E.g. for the same item, there can be a conversion from Euro pallets and from Block pallets. Prio 1 prevails

     

    Warehouse management > Setup > Warehouse activity > Logistics standard data per item

    In this form, the standard pallet quantity, and/or standard case quantity is maintained per item.

    If the item has a different transport unit type that does not resemble a pallet or a case (e.g. 4 m roll), specify the unity for this miscellaneous unit.

    Note this data serves a simple aggregation of inventory units to number of pallets. The unit sequence group and unit conversion is not used for this purpose. Not all companies use multiple units in the unit sequence groups.

    Field Description Remark
    Item number

    Standard pallet quantity

    Number of inventory units on one pallet 

    If the item is received or shipped in different pallet types (e.g. Euro and Block), enter the quantity for the most used pallet type

    Standard case quantity

    Number of inventory units in one case

    If the item is received or shipped in different case types, enter the quantity for the most used case type

    Standard quantity (misc.)

    Number of inventory units in one transport unit of type miscellaneous

    This data can be uploaded through the data entity / open in Excel.

     

    Warehouse management > Setup > Warehouse activity > Logistics standard data per item and warehouse

    In this form, the standard number of pallets, cases, misc. per hour (inbound, resp. outbound) is maintained per item and warehouse.

    Field Description Remark
    Item number

    Warehouse

    Pallets per hour (inbound)

    Average (or median) number of inbound pallets handling per resource per hour

    Cases per hour (inbound)

    Average (or median) number of inbound cases handling per resource per hour

    Misc. per hour (inbound)

    Average (or median) number of inbound miscellaneous units handling per resource per hour

    Pallets per hour (outbound)

    Average (or median) number of outbound pallets handling per resource per hour

    Cases per hour (outbound)

    Average (or median) number of outbound cases handling per resource per hour

    Misc. per hour (outbound)

    Average (or median) number of outbound miscellaneous units handling per resource per hour

    This data can be uploaded through the data entity / open in Excel.

     

    Logistics item summary

    Generate logistics item summary

    Warehouse management > Periodic tasks > Warehouse activity > Generate logistics item summary

    In the dialog, select the warehouse and the days back to summarize the actual work lines per item and work line type.

    This process can run in batch, e.g. every week over the past 60 days. It helps to identify the typical problematic items per warehouse.

     

    Logistics item summary

    Warehouse management > Inquiries and reports > Warehouse activity > Logistics item summary

    This table contains the summarized data, which can be used for top 10 most picked items, etc.

     

    Field Description Remark
    Item number

    Product name

    Warehouse

    Receipts

    The number of work lines that is received from purchase or transfer or production to a non staging location

    Replenishment

    The number of work lines taht are replenished to a non staging location

    Picks

    The number of pick lines for sales, transfer issue and raw material

    Cross docks

    The number of cross dock lines for sales and transfer

    Returns

    The number of returns (RMAs) that are received and put to a non staging location

    Receipt exceptions

    The number of exceptions registered during purchase receipt

    Short picks

    The number of short pick exceptions during picking

    Received

    Received quantity in inventory units from a purchase order, transfer order, production order that are put to a non staging location

    Picked

    Picked quantity in inventory units for sales lines, transfer issue or raw material picking

    Counting differences

    The number of accepted and posted counting differences

    Adjustments

    The number of posted stock adjustments (+ and -)

    Customers

    The number of distinct customers that are served by this item

     

    Warehouse management dashboard

    Warehouse management > Inquiries and reports > Dashboard

    “Logistics is all about prioritizing”.

    The Advanced Warehouse Management dashboard gives an immediate answer to day-to-day questions like:

      

     

     

    The warehouse dashboard shows:

    The dashboard distinguishes between:

    Prerequisite for the remaining estimated time:

    The remaining estimated time and estimated end time is always indicative.

    Assumption before the wave is processed:

    Assumption after the wave is processed and the work created:

    The auto refresh interval larger than zero can be set in the Warehouse management parameters, General, group Work, Dashboard refresh time (minutes). This is useful if the dashboard is displayed on a large overview screen which is mounted on the wall.

    From the dashboard, multiple overviews can be opened:

    Note that the overviews show all data, and the user can filter manually.

     

    Dynamic columns

    The dashboard shows the number of wave lines that are not processed yet. The user can define up to twenty additional columns, and each of these columns can represent the amount of open work within one or more work classes and warehouses. E.g. define a separate column for the open narrow aisle truck work, or counting work in a specific part of the warehouse.
    In case no worker is involved in the work defined in a specific task which must be executed, this dashboard cell gets an orange color.
    If one or more workers are executing the work defined in a specific task, the estimated end time of the work is displayed in the dashboard.

    Field Description Remark
    Description Wave template name Type of work, e.g. Purchase, Cycle count, Replenish

    To be released

    Non processed wave lines

    -

    Packing

    Open lines for packing station

    -

    User defined column 1..20

    Open lines according to the dashboard template setup 

    Open lines according to the dashboard template setup

    Total released

    Open work lines

    Open work lines

    Total

    Non processed wave lines + open work lines

    Open work lines

    Estimated end time

    -

     

    Warehouse management > Outbound waves > Shipment waves > All waves > Button: Update dashboard filter 

    Each wave template is displayed on a separate line in the dashboard. If you want to split these lines, it is possible to set different wave template filter codes on different waves. This is useful if each wave should be finished at a certain time slot, and a different wave with the same wave template name has a different time slot.

    The update dashboard filter form displays the total number of shipments (wave lines), the total number of load lines, the percentage complete, the volume and the estimated remaining work hours to complete this wave.

     

    Setup warehouse

    Setup dashboard template

    Setup warehouse zone group

    Setup zone

    Setup labor standards

    Work classes overview

    Warehouse management > Inquiries and reports > Zone overview > Work classes

    Field Description Remark
    Work class ID Identification of the work class Work class typically discerns between:
    • Work order type (sales, replenish etc.)
    • Warehouse area
    • Required fork lift type
    • Height of the location
    • Required skill level of the worker
    • Mobile device menu authorization

    Description

    Description of the work class

    Work order type

    Type of work

    E.g. sales, purchase, replenishment, production

    Open lines

    Number of open lines

    Both pick and put type

    Hours

    Remaining (decimal) hours

    Based on labor standards

    Name

    Mobile device user(s)

    Worker(s) executing work in this class

    Labor standards should be set up to display estimated remaining hours.
    No further setup required.

     

    Work users overview

    Warehouse management > Inquiries and reports > Zone overview > Work users

    Field Description Remark
    Status Mobile device user activity status, similar to the Skype for Business indicator, referring to last activity. Green         Active
    Yellow        3-10 minutes inactive
    Orange      10-30 minutes inactive
    Red            30+ minutes inactive
    Grey           1 or more days inactive
    White         Not logged in
    Red X         User disabled

    User ID

    Mobile device login ID of the worker

    User name

    Name of worker

    Default warehouse

    Default warehouse of worker

    Work class ID

    Worker is currently executing work in this work class

    Zone ID

    Worker is currently active in this zone

    Location

    Worker is heading for / currently active on this location

    Destination

    Current work will be finished at this destination location

    Estimated time

    Expected time of arrival at destination location

    Based on estimated remaining time for current work, calculated by labor standards

    Labor standards should be set up to see the estimated time of arrival.
    No further setup required.

     

    Warehouse zone groups overview

    Warehouse management > Inquiries and reports > Zone overview > Warehouse zone groups

    Field Description Remark
    Zone group ID Zone group E.g. a hall in the warehouse

    Zone group name

    Name

    Estimated hours

    Estimated hours for non-processed waves

    Based on average number of transactions, and the estimated zone group upon creation of the wave line

    Open lines

    Number of open work lines

    Purchase

    Number of open work lines

    Replenishment

    Number of open work lines

    Transfer issue

    Number of open work lines

    Sales

    Number of open work lines

    Cycle counting

    Number of locations that require cycle counting

    If cycle count work is created per product: number of products and locations for which open cycle counting work lines exists

    Other

    Number of other open work lines

    E.g. raw material pick, production put away

    Hours

    Remaining hours

    Based on labor standards

    Name

    Mobile device user(s) currently working in / heading for this zone group

    Labor standards should be set up to display estimated remaining hours.

    No further setup required. 

     

    Zones overview

    Warehouse management > Inquiries and reports > Zone overview > Work classes 

    Field Description Remark
    Zone ID Zone (group of locations)

    Zone name

    Name

    Zone group ID

    Group of zones

    Open lines

    Total open work lines

    Hours

    Remaining hours

    Based on labor standards

    Name

    Mobile device user(s)

    Workers currently working in this zone

    Labor standards should be set up to display the estimated remaining hours.

    No further setup required.

    See Also